Beverage Production

Bottling facilities differ in the types of bottling lines they operate and the types of products they can run. There are Cans vs. Bottles, Hot-Fill vs. Cold-Fill and Natural vs. Conventional packaging. It is critical to understand the requirements of the beverage brand before you begin the production process. Demand for non-alcoholic beverages has been the catalyst for innovations in drink production in recent years, including beverage plants, processing and, packaging. No two-beverage plants are alike. The beverage process each beverage production facility implements, is as varied as the beverage packing equipment that is available. Based on the brand's requirements, the capabilities to consider include: Cold Fill Hot Fill Carbonation Aseptic or tetra pack Tunnel Pasteurization Other key considerations are the contract manufacturing fees charged by the beverage production company to conduct a production capability assessment and locate geographically friendly locations for the facility. Freight expenses will increase if a production facility is far from main areas of distribution, or if it is far from the source of raw materials. Effectively managing the cost of goods is import for a successful drink business, and beverage production decisions have a significant impact on the cost structure.

Drink Flavors

Consumer preferences have become increasingly complex. This is especially true in the beverage industry, where there is an ample offering of products, each with differing flavor profiles. Research and development teams work diligently to stay on top of consumer trends. Beverage industry experts have a library of flavors that address cultural preferences. A drink flavor that is very popular in Japan may not successfully penetrate the United States marketplace. Relying strongly on sensory research, the beverage industry employs teams of scientists, food specialists and taste testers who experiment with drink flavors to find those best suited to meet the needs of varying demographics. Taste, smell and texture are some of the more important attributes that testers analyze and rate. All ingredients in drink flavors and formulations must meet FDA guidelines and regulations. Beverage industry experts will be aware of these requirements and will make sure that products meet these guidelines. Qualified beverage experts will also be aware of international regulations and ensure products comply. When working with beverage flavors, modifiers enhance the taste of a beverage while other agents mask unpleasant tastes often associated with vitamins, herbs or other ingredients. By using the right mix of beverage flavors and natural ingredients, developers can balance taste profiles and health benefits. Developers use natural and artificial flavorings together to achieve a desirable flavor profile for a drink. Natural ingredients are those whose flavoring originates from a natural source such as a vegetable, fruit or raw animal materials. A laboratory synthetically produces artificial flavorings. Shelf life affects the formulation of beverage flavors. A shelf-stable beverage may not require refrigeration but its ingredients can affect its shelf life. Some beverage flavors require refrigeration to preserve quality and flavor. Drink flavors can be complex, combining many ingredients to produce a product that delivers a favorable sensory experience.